Get best Prefab Modular Cold Storage Cold Rooms construction at low price materials supplied by wedge India.
Prefab modular cold storage and cold rooms are specialized prefabricated structures designed to store perishable goods at controlled temperatures. These units are crucial for industries like food and beverage, pharmaceuticals, agriculture, and logistics, where maintaining specific temperatures is essential for product quality and safety. Here’s a detailed look at prefab modular cold storage and cold rooms:
Prefab Modular Cold Storage and Cold Rooms
1. Modular Cold Storage Units
• Description: Modular cold storage units are large, prefabricated buildings designed to store a wide range of temperature-sensitive products. These units can be assembled quickly and can range from small walk-in coolers to large warehouse-sized cold stores.
• Applications:
• Food Industry: For storing meat, seafood, dairy products, fruits, and vegetables.
• Pharmaceuticals: For vaccines, medicines, and other products requiring strict temperature control.
• Agriculture: For storing fresh produce, seeds, and other temperature-sensitive agricultural products.
• Logistics and Distribution: As part of the supply chain for managing cold items in transit.
2. Modular Cold Rooms
• Description: Modular cold rooms are smaller units designed for specific storage needs, such as walk-in refrigerators and freezers. They are highly customizable in terms of size, temperature range, and interior layout.
• Applications:
• Retail: In supermarkets, restaurants, and convenience stores for back-of-house storage.
• Laboratories: For storing samples and sensitive materials that require controlled environments.
• Catering: For events and food services that require temporary refrigeration solutions.
Key Features of Prefab Modular Cold Storage and Cold Rooms
1. Temperature Control:
• Precision: Can maintain a wide range of temperatures, from chilling (above freezing) to deep freezing (well below freezing), depending on the needs of the stored products.
• Humidity Control: Optional humidity control features for specific items like fruits and vegetables to maintain freshness.
2. Construction and Insulation:
• Insulated Panels: Made with high-quality insulated panels (often polyurethane or polystyrene) that provide excellent thermal insulation, reducing energy costs.
• Durable Materials: Constructed with corrosion-resistant materials like galvanized steel or aluminum for longevity and durability.
3. Modular and Scalable:
• Flexible Sizing: Can be customized to fit specific space requirements and expanded by adding additional modules as storage needs grow.
• Easy Assembly: Quick on-site assembly due to the modular nature, reducing downtime and labor costs.
4. Energy Efficiency:
• Efficient Refrigeration Systems: Equipped with energy-efficient refrigeration units that reduce operational costs and environmental impact.
• Smart Controls: Often include digital controls for precise temperature monitoring and regulation, with alarms for temperature deviations.
5. Mobility and Relocability:
• Portable Options: Some units are designed to be portable, allowing them to be relocated easily to different sites as needed.
• Temporary or Permanent Solutions: Can serve as both temporary setups (e.g., during peak seasons) or as permanent installations.
6. Compliance and Safety:
• Regulatory Standards: Designed to meet industry standards and regulations for food safety, pharmaceuticals, and other sensitive products.
• Safety Features: Includes features such as emergency lighting, safety locks, and internal alarms for personnel safety.
Benefits of Prefab Modular Cold Storage and Cold Rooms
• Quick Deployment: Fast construction and installation make them ideal for urgent needs or businesses looking to expand storage capacity quickly.
• Cost-Effective: Lower initial costs compared to traditional cold storage construction, with reduced labor and faster return on investment.
• Customizable: Tailored solutions to fit specific industry requirements, whether for small businesses or large industrial operations.
• Adaptable to Various Environments: Suitable for use in different climates and can be designed to handle external temperature fluctuations.
Applications and Use Cases
• Food Processing Plants: For storing raw materials and finished products in a controlled environment.
• Pharmaceutical Distribution Centers: To ensure the integrity of medicines and vaccines during storage.
• Supermarkets and Retail Chains: For back-end storage of chilled and frozen goods to manage inventory efficiently.
• Farms and Agricultural Businesses: To keep produce fresh and extend shelf life before distribution.
Flexible Price and Payment Terms
Initial Deposit Amount: Typically 10-20% of the total cost to be paid upon signing the contract.
Design, Layout, BOQ: 10-15% of the total cost to be Paid after final design approval.
Manufacturing & Supply Payment: 30-40% of the total cost. Paid before manufacturing process.
Delivery and Installation Payment: 20-30% of the total cost. Paid upon delivery of the materials.
Final Payment: Balance to be paid upon completion of the installation and inspection.
1. EPC: Engineering, Procurement, and Construction
- Engineering: Complete design of the project. This includes detailed engineering work.
- Manufacture and Supply: Supply and procurement of all materials required for the project.
- Construction: The contractor undertakes the actual construction work, bringing the design to life and ensuring that the project is completed according to the specifications.
- Commissioning and Handover: Performs testing to ensures the project meets all operational criteria.
2. BRT: Build, Rent, Transfer Payment & Delivery Term
Building prefab houses or resorts, renting it out to the public for a specified period, and then transferring ownership at the end of the rental period.
- Build: Undertakes the financing, design, and construction to agreed-upon specifications. This includes all aspects of project development, from initial planning to completion.
- Rent: The rental period is typically specified in the contract, and the rent payments cover the costs of construction, financing, operation, and maintenance, along with a profit margin for the private entity.
- Transfer: At the end of the rental period, the ownership of the facility is transferred at no additional cost.
3. BRM: Build, Rent, Maintain Payment & Delivery Term
Responsible for constructing, renting it out to a public or private entity, and then providing ongoing maintenance for the facility over the rental period.
- Build: Design, financing, and construction of the project.
- Rent: The rental payments are made regularly and are designed to cover the costs of construction, financing, and a profit margin.
- Maintain: Responsible for the ongoing maintenance of the facility during the rental period. Maintenance includes routine upkeep, repairs, and ensuring that the facility remains in good operational condition throughout the rental period.
Prefab Modular Cold Storage Cold Rooms
Selecting the best prefab modular construction materials involves careful consideration of several factors, including the building’s purpose, location, climate, budget, and desired performance characteristics.
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Prefab house construction involves the use of various materials, each chosen for its specific properties, including strength, durability, insulation, and aesthetic appeal. Below is the list of main materials manufactured and supplied by Wedge India
- Prefab Houses and Modular Homes
- Cottage House
- Prefab Warehouse Factory Godown
- Prefabricated hospitals, clinics, and mobile health units
- Low Budget Price Prefab House
- Smart Prefab House Modular Home
- Zero Net Energy Prefab House
- Tiny House on Wheels (THOW)
- Prefabricated Beach House
- Solar Panel Prefab House Modular Home
- VIP Insulated Prefab House
- Conventional Steel Frame Construction
- Light Gauge Steel Framing
- Low Cost Modular Homes
- Ready Made Houses
- Structural Steel Framing
- Prefabricated Office
- Precast houses
- Prefabricated Modular Office
- Ready Made Homes
- Pre-Engineered Steel Buildings (PEB)
- Steel Truss Systems
- Panelized Steel Framing
- Steel Stud Framing
- Composite Steel Framing
- Steel Frame with Insulated Panels
- Tubular Steel Structures
- Modular Construction
- Steel Dome Homes
- Modular Insulated Dog Cat Pet House
- Wedge MgO Structural Insulated Panels (SIPs)
- Wedge Oriented Strand Board (OSB)
- Wedge Fiber Cement Boards
- Gypsum Boards (Drywall)
- WedgeMAG-S Magnesium Oxide Boards (MgO Boards)
- Wedge Insulated Metal Panels (IMPs)
- Cross-Laminated Timber (CLT) Panels
- Prefabricated Concrete Panels
- Sandwich Panels
- Prefabricated Resort Cottages
- Glass Fiber Reinforced Gypsum (GFRG) Panels
- Acoustic Panels
- Thermal Insulation Panels
- Wedge Perlite Coated Mineral Wool Insulation
- Wedge Foam Board Insulation
- Wedge Vacuum Insulation Panels (VIPs)
- WedGel Aerogel Insulation
- Metal Roofing Panels
- Asphalt Shingles
- Composite Roofing Panels
- Polycarbonate Roofing Sheets
- Fiber Cement Roofing Sheets
- Insulated Roofing Panels
- Shingle Roofing Panels
- Corrugated Fiber Cement Sheets