Buy good quality low price EPS Wall Panels at Wedge India made of Steel, Aluminium, and EPS. EPS (Expanded Polystyrene) wall panels are a type of sandwich panel that utilizes expanded polystyrene foam as the core material, sandwiched between two outer layers of rigid material like steel, aluminum, or fiber-reinforced plastic (FRP). These panels are widely used in construction for their thermal insulation properties, lightweight nature, and cost-effectiveness.
 
Key Features of EPS Wall Panels:
1. Thermal Insulation:
• Core Material: The EPS foam core provides good thermal insulation, which helps maintain consistent internal temperatures and reduce energy costs for heating and cooling.
• U-Value: EPS panels typically have a U-value in the range of 0.30 to 0.40 W/m²·K, depending on the thickness of the panel, making them suitable for various insulation needs.
2. Lightweight Construction:
• EPS wall panels are significantly lighter than other types of insulated panels (like PUF or PIR panels), making them easy to handle, transport, and install. This reduces overall construction time and costs.
3. Cost-Effective:
• EPS panels are generally more affordable than other types of insulated panels, offering a good balance between cost and performance. This makes them a popular choice for a wide range of applications, especially in large-scale projects.
4. Durability:
• The outer layers of EPS panels, typically made from galvanized steel, aluminum, or FRP, provide durability and protection against environmental factors such as moisture, UV radiation, and physical impact.
5. Fire Resistance:
• While standard EPS panels offer basic fire resistance, they are not as fire-resistant as PIR or mineral wool panels. Fire-retardant versions of EPS panels are available, but they still typically offer lower fire resistance compared to other materials.
6. Sound Insulation:
• EPS panels provide a moderate level of sound insulation, which can be beneficial in reducing noise transmission through walls, particularly in residential or commercial buildings.
7. Ease of Installation:
• These panels are designed for quick and easy installation, often featuring interlocking systems like tongue-and-groove to ensure tight joints and seamless construction.
8. Aesthetic Flexibility:
• EPS wall panels are available in various colors, finishes, and profiles, allowing for customization to meet the aesthetic requirements of the project.
 
Technical Specifications of EPS Wall Panels:
1. Core Material:
• Density: Typically 10 to 25 kg/m³.
• Thermal Conductivity (K-value): 0.034 to 0.038 W/m·K.
2. Outer Layer (Facing):
• Material Options:
• Galvanized Steel: 0.3 to 0.6 mm thick, often with a pre-painted finish for added protection and aesthetics.
• Aluminum: 0.3 to 0.6 mm thick, lightweight and resistant to corrosion.
• Fiber-reinforced Plastic (FRP): Used in specific applications where non-metallic facings are required.
• Surface Finish: Smooth, ribbed, or profiled surfaces, depending on the desired aesthetic and functional needs.
3. Panel Thickness:
• Range: Typically from 50 mm to 200 mm, depending on insulation and structural requirements.
• Common Thicknesses: 50 mm, 75 mm, 100 mm, 150 mm.
4. Panel Width:
• Effective Width: Typically 1000 mm to 1200 mm.
• Overall Width: Slightly larger due to the interlocking joint design.
5. Panel Length:
• Standard Length: Up to 12 meters, with custom lengths available to suit specific project needs.
6. Thermal Insulation:
• U-Value: Typically ranges from 0.30 to 0.40 W/m²·K, depending on the thickness and density of the EPS core.
7. Fire Resistance:
• Rating: Standard EPS panels have limited fire resistance and are generally classified as combustible. Fire-retardant versions are available, but they still offer lower fire resistance compared to PIR or mineral wool panels.
8. Sound Insulation:
• Sound Reduction Index (Rw): Typically around 20 to 25 dB, depending on the thickness and density of the panel.
9. Weight:
• Panel Weight: Typically ranges from 8 to 15 kg/m², depending on the thickness and facing material.
10. Joint Design:
• Interlocking System: Tongue-and-groove or other interlocking profiles to ensure tight joints, reducing thermal bridging and improving structural integrity.
11. Environmental Resistance:
• Corrosion Resistance: Enhanced by protective coatings on the outer layers.
• Moisture Resistance: EPS is resistant to water absorption, which helps prevent issues like mold and mildew.
 
Applications of EPS Wall Panels:
1. Industrial Buildings:
• Used in factories, warehouses, and industrial enclosures where insulation, cost-effectiveness, and ease of installation are important.
2. Commercial Buildings:
• Ideal for shopping malls, office buildings, and other commercial spaces where energy efficiency and aesthetic appeal are desired.
3. Residential Buildings:
• Commonly used in the construction of prefabricated homes, modular buildings, and extensions where lightweight and insulated walls are needed.
4. Cold Storage Facilities:
• EPS panels are suitable for cold storage rooms and warehouses where maintaining a stable internal temperature is critical, although PIR or PUF panels may be preferred for higher performance.
5. Partition Walls:
• Used to create insulated partition walls within larger buildings, providing both thermal and acoustic separation.
6. Temporary Structures:
• Ideal for temporary buildings, site offices, or shelters where quick installation and cost-efficiency are key considerations.
7. Agricultural Buildings:
• Used in barns, storage facilities, and other agricultural structures where lightweight and insulated walls are beneficial.
 
Installation Considerations:
• Structural Support: Ensure the building framework can support the chosen panel size and weight, though EPS panels are generally lightweight, reducing the structural demands.
• Sealing: Proper sealing at joints is crucial to prevent air and moisture ingress, maximizing thermal efficiency.
• Alignment: Panels must be correctly aligned and secured to ensure a tight fit, maintaining the integrity of the insulation and structural performance.