Buy good quality low price CSP Continuous Sandwich Panels at Wedge India made of Steel, Aluminium, PUF, PIR, Mineral Wool, XPS Core. Continuous Sandwich Panels are advanced building materials produced through a continuous manufacturing process, where the panels are assembled in a seamless, uninterrupted operation. This process involves feeding raw materials continuously into a production line, where they are combined into a finished sandwich panel. These panels typically consist of two outer facings (such as color-coated steel) and a core material, which provides insulation and structural support.
 
Key Features of Continuous Sandwich Panels:
1. Consistent Quality:
• The continuous production process ensures that each panel is manufactured with precise dimensions and uniform quality. This consistency reduces variability in the final product, leading to better performance and reliability in construction.
2. High Efficiency:
• Continuous production allows for the rapid manufacturing of large quantities of panels, making it highly efficient and cost-effective for large-scale construction projects. This efficiency also reduces lead times and improves project timelines.
3. Durability:
• Outer Facings: The outer layers are typically made of durable materials like color-coated steel, aluminum, or other metal sheets. These materials provide excellent protection against environmental factors such as corrosion, UV radiation, and physical impact.
• Core Material: The core material, often made from polyurethane foam (PUF), polyisocyanurate (PIR), expanded polystyrene (EPS), or mineral wool, offers insulation and structural strength. The choice of core material depends on the specific requirements for thermal insulation, fire resistance, and soundproofing.
4. Thermal Insulation:
• The core of the sandwich panel provides excellent thermal insulation, reducing the need for additional heating or cooling systems. The thermal performance varies depending on the core material and panel thickness.
5. Fire Resistance:
• Depending on the core material, continuous sandwich panels can offer varying levels of fire resistance. Panels with mineral wool or PIR cores provide higher fire resistance, making them suitable for buildings where fire safety is critical.
6. Lightweight Construction:
• These panels are relatively lightweight compared to traditional construction materials, which simplifies handling, transportation, and installation. Despite their light weight, they offer significant structural strength and stability.
7. Aesthetic Flexibility:
• Continuous sandwich panels can be produced with various surface finishes, colors, and profiles, allowing for customization to match the architectural design of the building. The color-coated steel facings can have different textures, such as smooth or ribbed, to enhance the building’s appearance.
8. Sound Insulation:
• The core material also contributes to sound insulation, making these panels suitable for buildings in noisy environments, such as near airports, highways, or industrial areas.
9. Ease of Installation:
• The panels are designed for quick and easy installation, often featuring interlocking systems like tongue-and-groove to ensure tight joints and seamless construction. This reduces construction time and labor costs.
 
Technical Specifications of Continuous Sandwich Panels:
1. Outer Facings:
• Material: Typically made from color-coated steel (PPGI), aluminum, or other metals.
• Thickness: Ranges from 0.4 to 0.8 mm.
• Coating: May include protective coatings like polyester, PVDF, or others for enhanced durability and aesthetics.
• Surface Finish: Available in smooth, ribbed, or profiled finishes.
2. Core Material:
• Polyurethane Foam (PUF): Provides excellent thermal insulation and is lightweight.
• Polyisocyanurate (PIR): Offers superior fire resistance and thermal insulation.
• Expanded Polystyrene (EPS): A cost-effective option with good thermal insulation.
• Mineral Wool: Provides the highest fire resistance and sound insulation.
3. Panel Thickness:
• Range: Typically from 30 mm to 200 mm, depending on insulation and structural requirements.
• Common Thicknesses: 50 mm, 75 mm, 100 mm, 150 mm.
4. Panel Width:
• Effective Width: Typically 1000 mm to 1200 mm.
• Overall Width: Slightly larger due to the design of the interlocking joints.
5. Panel Length:
• Standard Length: Up to 12 meters, with custom lengths available depending on the project’s needs.
6. Thermal Insulation:
• U-Value: Ranges from 0.18 W/m²·K to 0.45 W/m²·K, depending on the core material and thickness.
7. Fire Resistance:
• Rating: Varies by core material; Mineral Wool and PIR cores typically achieve higher fire resistance ratings.
8. Sound Insulation:
• Sound Reduction Index (Rw): Typically ranges from 25 to 40 dB, depending on the core material and thickness.
9. Weight:
• Panel Weight: Typically 10 to 25 kg/m², depending on the core material and thickness.
10. Environmental Resistance:
• Corrosion Resistance: Enhanced by protective coatings on the outer layers.
• UV Resistance: High UV resistance due to the color-coated steel, making these panels suitable for exterior applications.
 
Applications of Continuous Sandwich Panels:
1. Industrial Buildings:
• Ideal for factories, warehouses, and industrial sheds where insulation, durability, and ease of installation are critical.
2. Commercial Buildings:
• Used in shopping malls, office buildings, showrooms, and other commercial spaces where energy efficiency and aesthetic appeal are important.
3. Residential Buildings:
• Suitable for energy-efficient homes, prefabricated houses, and residential extensions.
4. Cold Storage Facilities:
• Continuous sandwich panels with high insulation cores (such as PIR or PUF) are often used in cold storage rooms and warehouses where maintaining a stable internal temperature is crucial.
5. Agricultural Buildings:
• Used in farm buildings, storage facilities, and barns where lightweight and insulated walls are beneficial.
6. Partition Walls:
• Suitable for creating insulated partition walls within larger buildings, providing both thermal and acoustic separation.
 
Installation Considerations:
• Structural Support: Ensure the building framework can support the chosen panel size and weight, although continuous sandwich panels are generally lightweight, reducing structural demands.
• Sealing: Proper sealing at joints is crucial to prevent air and moisture ingress, maximizing thermal efficiency.
• Alignment: Panels must be correctly aligned and secured to ensure a tight fit, maintaining the integrity of the insulation and structural performance.