Buy good quality Ceramic Fibre Board for application 1200 to 1450 Degree temperature. Its is manufactured in a wet forming process using ceramic fiber bulk and binders. To ensure good quality unique shot removing and vacuum forming process is applied.
 
Ceramic fiber board is a rigid, high-temperature insulation material made from ceramic fibers, which are pressed and bonded together to form a dense, sturdy board. These boards are designed for use in applications that require superior thermal insulation, structural integrity, and resistance to high temperatures and mechanical stress.
 
Key Features and Properties Ceramic Fibre Board
1. High Temperature Resistance: Ceramic fiber boards can typically withstand temperatures ranging from 1,000°C (1,832°F) to 1,430°C (2,606°F), depending on the grade and composition.
2. Low Thermal Conductivity: The boards offer excellent thermal insulation due to their low thermal conductivity, which helps minimize heat loss and enhances energy efficiency in high-temperature processes.
3. Mechanical Strength: Unlike ceramic fiber blankets, ceramic fiber boards have a rigid structure, providing better mechanical strength and resistance to physical damage. This makes them suitable for structural applications.
4. Thermal Shock Resistance: Ceramic fiber boards exhibit good resistance to thermal shock, allowing them to withstand rapid temperature changes without cracking or spalling.
5. Lightweight and Easy to Handle: Despite their rigidity, ceramic fiber boards are lightweight and can be easily cut, machined, and installed, making them versatile and user-friendly in various applications.
6. Chemical Stability: These boards are chemically stable and resistant to most chemicals, including acids, alkalis, and solvents. They are non-reactive with most metals and refractory materials.
7. Fire Resistance: Ceramic fiber boards are non-combustible and provide excellent fire resistance, making them ideal for use in fire protection and safety applications.
8. Dimensional Stability: The boards maintain their shape and dimensions even under high temperatures, which is crucial in applications where precision and stability are required.
 
Common Applications of Ceramic Fibre Board
1. Furnace and Kiln Insulation: Used as lining or backup insulation in industrial furnaces, kilns, and other high-temperature equipment to reduce heat loss and improve energy efficiency.
2. Refractory Backing: Employed as a backing material behind refractory linings in boilers, incinerators, and furnaces to provide additional insulation and protect the primary refractory lining.
3. High-Temperature Gaskets and Seals: Cut into specific shapes and used as gaskets and seals in high-temperature applications where traditional materials would degrade.
4. Heat Shields and Barriers: Installed as heat shields or barriers in various industrial processes to protect equipment and structures from excessive heat.
5. Petrochemical and Chemical Processing: Used in the petrochemical industry for insulation of reactors, reformers, and other high-temperature chemical processing equipment.
6. Fire Protection Systems: Integrated into fireproofing systems, such as fire doors, panels, and barriers, to provide enhanced fire resistance and thermal insulation.
7. Electrical Insulation: Used as insulation in electrical components and equipment exposed to high temperatures.
8. Metal Processing: Employed in the steel, aluminum, and glass industries for insulation and thermal management in casting, forging, and heat-treating processes.
 
Typical Specifications
1. Temperature Ratings:
• Standard Grade: 1,000°C (1,832°F)
• High-Purity Grade: 1,260°C (2,300°F)
• Zirconia-Enhanced Grade: 1,430°C (2,606°F)
2. Density: Typically ranges from 250 to 500 kg/m³ (15 to 31 lb/ft³), depending on the application and required mechanical strength.
3. Thickness: Available in various thicknesses, typically ranging from 6 mm (1/4 inch) to 75 mm (3 inches).
4. Dimensions: Standard board sizes are typically 610 mm x 915 mm (24 inches x 36 inches) or 610 mm x 1,220 mm (24 inches x 48 inches), though custom sizes may be available.
5. Compressive Strength: Ranges from 0.4 to 1 MPa (58 to 145 psi), depending on the density and composition of the board.
6. Thermal Conductivity: Low thermal conductivity, typically between 0.035 and 0.075 W/m·K at 200°C, depending on the board’s density and composition.
7. Thermal Shrinkage: Less than 4% at maximum rated temperatures, ensuring dimensional stability during operation.
8. Moisture Absorption: Very low, often less than 1%, ensuring the board maintains its insulation properties even in humid conditions.
 
Ceramic fiber boards are an essential material in many high-temperature industrial applications, providing excellent thermal insulation, mechanical strength, and fire resistance. Their versatility, combined with their ability to withstand extreme temperatures and environmental conditions, makes them ideal for use in furnaces, kilns, chemical processing, fire protection, and various other applications.